Payment & Shipping Terms:
|Yield Strength Of Raw Material:||σs≤300Mpa||Tensile Strength Of Raw Material:||σb≤500 Mpa|
|Thickness:||4-9mm||Max. Production Speed:||5～25m/min|
|Fixed Cutting Length:||6-12m||Pipe Size Range:||Ф325-530mm|
|Warranty:||One Year||Welding Type:||High Frequency Welding|
Use FFX molding: On this equipment, the most economical and reasonable molding process is used to continuously and smoothly bend into a seamed tube. Due to the special design of the entire roll structure and its adjustment, it can adapt to the forming of all product sizes and specifications without the need to replace rolls.
The closed-hole type frame part is a three-frame four-high rolling mill, and the rolls need to be replaced according to different product outer diameters. In order to facilitate quick change of specifications, the closed-hole type frame frame is specially designed and installed in a special replacement frame. The connection and separation with the base and the driving part are driven by hydraulic pressure, and the replacement can be completed in tens of minutes.
Conforming to the YB189-64 standard
(1)Material: Low carbon steel and low alloy constructional steel
(2)Mechanical properties: σb≤520Mpa,σs≤340MPa
(3)Strip Width: 1020～1665mm
(4)Strip Thickness: 4～9mm
(5)Steel strip coil: Inner Diameter of Coils:φ508～φ760mm
Outer Diameter of Coils:φ1500～φ2100mm
(6)Coil Weight: ≤30T
(1)Pipe Size: Round: φ325～φ530mm
(2)Wall Thickness of Pipes: 4～9mm
(3)Fixed Cutting length: 6～12m
(4)Pipe-cutting Precision: ±3mm
Power Volume of the Line Approx.1600KW
Power Source 380V/50Hz/3phases
(2)Circulation Cooling Water:
Flow: 30T/h～40 T/h
Pool Volume: 40m3
Pressure: 5～7kg/ cm2
20m wide,220m long, 8m high,
The coil car is used for make the steel coil from loading position to uncoiler. At the same time lift oil cylinder, so that the steel coil inner hole is accurately set on the mandrel of the uncoiler, the uncoiler tension, push back to the original position.
Bore of lifting cylinder: Φ250mm
Hydraulic system pressure: 12Mpa
Maximum lifting force of lifting cylinder: 20T
Number of guide rods: 4
Trolley traveling motor: AC 4KW
Traveling speed of trolley: 10m/min
Trolley travel: 6m
The uncoiler is of the structure of single expansion and cantilever mandrels. It contains two main parts: main body and the fixed base. The main body is equipped with pneumatic system to satisfy the needs of expanding, contracting and braking of the mandrels.
|OD of coil||Φ1000-2000mm|
|ID of coil||Φ508-760mm|
|Thickness of strip||4-9mm|
|Width of strip||1020～1665mm|
|Weight of single strip||Max30T|
|Expansion Type||hydraulic expand|
|Taper drive motor||AC 15KW|
This unit is main used to lead the new coil steel head feed into the flattener unit after uncoiler unit bring the coil into the working place.
Positive and negative two-way loading.
External diameter of the press roller: Φ250mm
Pressure roller drive motor: AC 7.5KW
Unwind speed: 15m / min
This unit is main used to flatten the head and trail of the strip steel and prepare for the next step cutting and shear welding so as to ensure the strip steel opposed flate and straight in the shear welding.
Flattener level and pressing capability:
Transmission motor: DC75KW
Lead material speed: 8-40m / min
Paint roller: Φ100×120(two)
Lead roller Diameter: Φ260×1600mm, Material: 42CrMo
Flat roller diameter: Φ200×1600mm, Material: 42CrMo
Lead roller pressure down cylinder: φ120×90mm
Used to cut off the irregular part of the tape head and tail, and align the tape tail of the previous coil with the tape head of the next coil, and weld them together to continuously feed the looper.
Structural form: shear welding bed, pinch feeding device, double centering device, double shearing shearing system, shearing plate system, welding bottom plate driving system, etc.
Material performance: The yield strength is 621MPa
Plate ter drive motor: DC11KW
Plate ter adjustment motor: AC4KW
Hydraulic station motor: 55KW
Welder gun walking motor: DC2.2KW
External diameter of the clip delivery roller: φ320mm
This machine is between shear welder and host (forming sizing mill) ,use for after a roll of strip steel are used up, before the next roll strip since prepared from uncoiling, shearing and butt welding time to ensure that the host (forming sizing mill) continuous production and store enough strip steel.
This unit is main include in press & carry material device, accumulator assemble, carry off material unit, electric control unit
|working style||change circle|
|carry material going velocity||Vmax=80m/min|
|advantage||More material, No strike|
|Pinch form||Pneumatic, 6Mpa|
|steel coil thickness||4-9mm|
|electric motor power of the press & carry||110kw|
|the electric motor of the accumulator frame||16×15kw|
The forming & sizing unit is the vital equipment to the pipe mill line. This unit abide by the roll frame theory. It could continue process some specification steel tube by no-contact welding, that is carrying some strip steel to this unit and let it passing the frame roll to frame tube raw, and then take the electric fluid together on the tube welding surface so as to treat the tube temperature higher to suit welding by the pressing roll welding, and then after cooling, forming sizing and flattener to product what is your demand tube.
When the forming & sizing part sends the formed steel pipe to the saw, the saw car tracks to be synchronized with the pipe speed. Clamp the tube. The two sawing systems installed on the turntable take the saw blade to rotate on its own, and feed under the drive of the feed AC servo motor. The sawing system performs compound movement in the turntable and its own feed, and cuts the steel pipe along the cross-sectional shape track of the piece to be cut.Then each system relaxes back to its original position and waits for the next working cycle.
AC spindle motor: 22KWX2
AC drive servo motor: 45KW
Large plate rotation: 15KW
Feed motor: 4.4KWX2
Saw blade diameter: 400mm
Sawing accuracy: ≤±3mm
Cutting method: double saw blade, milling type
Tracking speed: the same as the unit speed
Equipment function: manual, automatic
Control method: AC servo positioning
Hydraulic system pressure: 12Mpa
Cutting feed adopts polar coordinate method
The pipes run along the Transit roller and to be automatically moved onto the Bench.
Air cooling: 50 meters
Blanking: 24 meters
Flat head: 24 meters
Hydraulic test: 24 meters
Φ325～Φ530mm Double-station hydraulic testing machine
Technical performance parameters:
Diameter range of test steel pipe: φ219～φ530 mm
Test steel pipe thickness: 4～9mm
Length of test steel pipe: 6～10m
Test steel pipe material: Q235, Q345, X70
Maximum test pressure of steel pipe: Max 20.7MPa
Holding pressure time (settable): 3～15sec
Number of roots per test: 1 root/time
Sealing form: radial seal
Pipe body requirements: Straightness: pipe body ≤2mm/m, pipe end ≤3mm (pipe end length 1 meter), full length ≤20mm; pipe end deburring;
Pressure test medium: emulsion/water (recycled use)
Flushing method: pre-filled water (low pressure pump, water storage tank and accessories)
Drive motor for flushing and active alignment roller: FA67-26.6-M2.2-H2
Driving motor for flushing active rotating roller table: XWD4-59-1.1
Flushing active rotating roller table lifting cylinder: Φ100/Φ70-100
Low-pressure water filling method: liquid filling tank filling
Equipment working mode selection:
It has three working modes: manual, semi-automatic and automatic.
Start stop and emergency stop control.
It has the functions of normal start and stop control and emergency stop control in emergency situations. After an emergency stop, the actuator will be powered off, and the PLC input and output instructions will not be powered, which is convenient for the inquiry and diagnosis of fault information.
This equipment is used to detect the surface and internal defects of the pipe body and welding to evaluate the quality of the product. It has high detection sensitivity, and can directly display the position, shape, size and severity of the defect, and the repeatability of the defect inspection is good.
|Pipe diameter||Φ325～Φ530 mm|
|Product material||Low alloy structural steel Q235,Q345,Q235,Q345,X60,X65,X70...|
|Length of finished product||6～12m|
|Power supply||AC380V 50HZ|
|Control power||DC24V 50HZ|
|3.Technical technical parameters of unit equipment:|
|Angle of pipe end:||35°|
|Blunt edge width:||1.6±0.8mm|
|Processing surface roughness:||6.3μm|
|Number of work position||Single work position|
Hardness of roller: HRC58-62
Deepness of quench hardening: ≥ 10mm
Roughness of surface: Ra≤0.8um
Design parameters of solid state high frequency welder
· Rated output power:800KW
· Rated DC voltage: UdN=250V
· Rated DC current:: 4000A
· Out frequency: f=150-230kHz
· Total efficiency: η＞85%
· Resonance form: Compound resonance
· Tank output form: No welding transformer output.
· Ripple Coefficient: ＜1%
· Welding mode: Induction welding
· Power distribution capacity: 1200KVA
· Input voltage: Three phase 380V/50Hz,3 phase 4 wire system
· Rated input current: I=1827A 1.2 Cooling system of cycling soft Water(Air-Water cooling system)
· Working water pressure(Mpa): 0.32Mpa
· Working flow(m3): 50-90m³
· Cooling capacity: 250KW
· Standard size(mm): 3500×1250×2650l
· Number of dragging devices:4 sets
The whole set of solid state HF welder comprise soft hefollowing seven parts: Rectifier cabinet, inverter cabinet, circulating soft water cooling system, step-down transformer, console, 3D adjustable bracket, and output leg.
Contact Person: Manager