Payment & Shipping Terms:
|Yield Strength Of Raw Material:||σs≤300Mpa||Tensile Strength Of Raw Material:||σb≤500 Mpa|
|Thickness:||1.5-3.5mm||Max. Production Speed:||20～100m/min|
|Fixed Cutting Length:||8-12m||Pipe Size Range:||Ф21.3～48mm|
|Warranty:||One Year||Welding Type:||High Frequency Welding|
lsaw pipe high speed tube mill,
3.5mm high speed tube mill,
erw high frequency welded pipe mill
HG48 ERW Pipe Mill Line is designed to produce welded pipes of Ф21.3～48mm in diameter and 1.2～3.5mm in wall thickness . Adopting roll pass design, the production line can manufacture welded steel pipes with good quality machining and high precision assembling.
Design guideline :
● Improve operational performance and production performance;
● Improve the environment and security of the operations;
● Improve product stability;
● Improve product productivity;
● Reduce roll costs.
According to the designing guideline of improving the operating character & environment and the safety & producing character, reducing the cost of the roller to guarantee high efficiency, HG48 production line adopts the double-radius hole style of design.
Conforming to the YB189-64 standard
(1)Material: Low carbon steel and low alloy constructional steel
(2)Mechanical properties: σb≤520Mpa,σs≤340MPa
(5)Steel strip coil:Inner Diameter of Coils:φ480～φ520mm
Outer Diameter of Coils:φ1000～φ1800mm
(1)Round Pipe Diameter:φ21.3～φ48mm
(2)Wall Thickness of Pipes:1.2～3.5mm
(3)Fixed Cutting length:8～12m
Power Volume of the Line Approx.500KW
Power Source 380V/50Hz/3phases
(2)Circulation Cooling Water:
7m wide, 100m long, at least 5m high from Ceiling Rails to Ground.
The uncoiler is of the structure of double expansion and cantilever mandrels. It contains two main parts: main body and the fixed base. The main body is equipped with pneumatic system to satisfy the needs of expanding, contracting and braking of the mandrels.
|OD of coil||Φ1000-1800mm|
|ID of coil||Φ480-520mm|
|Thickness of strip||1.2-3.5mm|
|Width of strip||66-151mm|
|Weight of single strip||Max2.0T|
|Expansion Type||hydraulic expand|
Used to cut off the irregular part of the tape head and tail, and align the tape tail of the previous coil with the tape head of the next coil, and weld them together to continuously feed the looper.
Structural form: shear welding bed, pinch feeding device, double centering device, double shearing shearing system, shearing plate system, welding bottom plate driving system, etc.
|Working Cycle||Max.180 seconds|
This machine is between shear welder and host (forming sizing mill) ,use for after a roll of strip steel are used up, before the next roll strip since prepared from uncoiling, shearing and butt welding time to ensure that the host (forming sizing mill) continuous production and store enough strip steel.
This unit is main include in press & carry material device, accumulator assemble, carry off material unit, electric control unit:
(１) press & carry material device:It is main include frame, electric motor, brake unit, circling direction transfer power axle of the reduce velocity, press & carry roll, pressure air system of guide roll, inspected velocity unit; it can supply the strip steel to accumulator and the mean times it will transfer the carry velocity information to electric control system, when we demand stop carry the material to this unit, it will stop roll to the electric motor and press & carry material roll by the break, and also could adjust the velocity to carry electric motor and the unit carry material velocity.
(2)Accumulator frame assemble: include the electric motor, frame , inner circle roll, out circle roll and pressure roll. It can be used to storage the strip steel material from press& carry unit and it could be draw from the center send-off material roll.
(3)Send-off material device: include frame, guide direction rolls, guide out roll of high or lower place. It can carry the strip steel to shape system and send the carry out material velocity information to electric control device.
|working style||change circle|
|carry material going velocity||Vmax=200m/min|
|advantage||More material, No strike|
|Pinch form||Pneumatic, 6Mpa|
|steel coil thickness||1.2-3.5mm|
|electric motor power of the press & carry||11KW|
|the electric motor of the accumulator frame||18.5KW|
The forming & sizing unit is the vital equipment to the pipe mill line. This unit abide by the roll frame theory. It could continue process some specification steel tube by no-contact welding, that is carrying some strip steel to this unit and let it passing the frame roll to frame tube raw, and then take the electric fluid together on the tube welding surface so as to treat the tube temperature higher to suit welding by the pressing roll welding, and then after cooling, forming sizing and flattener to product what is your demand tube.
|Forming Pipe OD.||Round:Φ21.3-48mm|
|Forming Pipe Wall Thickness||1.2-3.5mm|
|Number. of forming stands, horizontal||7|
|Number. of forming stands, vertical||10|
|Guide Roll Stand||1|
|Squeeze Roll Stand||1|
|Grinding Roll Stand||1|
|Bur Scraping Cutter||2 Sets|
|No. of sizing stands, horizontal||5|
|Number. of sizing stands, vertical||5|
|Turks Head||2 sets with single head|
|Shaft dia. and material of horizontal roll stand||Φ70mm, Material 40Cr|
|Shaft dia. and Material of vertical roll stand||Φ40mm, Material 40Cr|
The cold cutting saw ia able to cut tubes with speeds up to 100m/min An automatic control system allows to optimize blade positioning according to the tube diameter and thickness,setting the speed of feeding and rotation of the blades. this system is able to increase the quality of the cut surface. no burr. in the work process eliminating mechanical clearance, reduce the influence of cold cutting saw blade, saw blade small wastage, reduce the production cost. improve the machine service life.
▲ Automated sawing tubes inline/offline & High Production
▲ High Speed Steel or Carbide Tipped Blades
▲ Almost fit for a variety of tube profiles
▲ Remove secondary chamfering or de-burring
▲ Carbon Steels, Stainless Steels, HSLA
▲ High speed and high precision cutting.
▲ Excellent cutting edge, no burrs & save costs
Cutting length range: 8 ~ 12meters
Cutting length accuracy: ±1.5mm (Line speed fluctuation does not exceed 2%)
Feeding direction: according to customer require
Cutting type: Double saw blade, milling cut
Tracking speed: Same as tube mill (20-100m/min)
Equipment function: Automatic, manual, It has the function of cutting short ruler
Control type: AC servo location
Machine parameters :
(a) Drive motor: 18.5KW servo motor
(b) Cutting motor: 15KW variable frequency
(c) Feeding motor: servo motor 4KW
(d) Clamp type: hydraulic
(e) clamp:2set (other size supply drawings for each model,self made)
The finished pipes run along the Transit roller and to be automatically moved onto the Bench. Then simple Packing Machine packs the pipes in hexagon shape.
Motor:3kw x2 set
Φ21.3～Φ48mm Four-station hydraulic testing machine
1. Length of test steel pipe: 8～12 meters
2. Test steel pipe material: low and medium carbon steel
3. Maximum test pressure of steel pipe: 10MPa (100bars)
4. Holding time (settable): 3～5sec
5. Number of roots per test (four stations): 4 roots
6. Pressure test medium: emulsion/water
7. Low pressure water filling method: pre-filled water (low pressure pump, water storage tank and accessories)
8. Pressurization method: pressurization cylinder pressurization
9. Equipment installed capacity: ≈90KW
10. Efficiency (holding pressure 5S): The maximum production rate is 12 pieces/min (1/2″ pipe), but the air supply pressure from the air compressor to the equipment shall not be lower than 0.6Mpa;
Upper pipe → align → chain transport to the water pressure center → clamp → fixed and mobile end test head extends to seal both ends of the steel pipe → low-pressure water fills with water, exhausts → closes the water filling valve and exhaust valve → pressurizes → Protects pressure→Relieve pressure→Retract the fixed and mobile end test head→Clamp loose→Send the steel pipe out of the chain→empty water→discharge
This machine is used to collect, stack steel pipe into 6 or 4 angles, and bundle automatically. It runs stably without manual operation. Meanwhile, eliminate the noise and knocking of shock of steel pipes. Our packing line can improve your pipes quality and production efficiency, reduce cost, as well as eliminate potential safety hazard.
Hardness of roller: HRC58-62
Deepness of quench hardening:≥ 10mm
Roughness of surface: Ra≤0.8um
· Rated output power: 200KW
· Rated DC voltage: UdN=235V
· Rated DC current:: 1000A
· Out frequency: f=350~420kHz
· Total efficiency: η＞85%
· Resonance form: Compound resonance
· Tank output form: No welding transformer output.
· Ripple Coefficient: ＜1%
· Welding mode: Induction welding
· Power distribution capacity:307KVA
· Input voltage: Three phase 380V/50Hz,3 phase 4 wire system
Contact Person: Mr.Yan