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Hg60x60x3 Auto Welded Pipe Production Line innovative designed machine Can be customized

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Hg60x60x3 Auto Welded Pipe Production Line innovative designed machine Can be customized

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Large Image :  Hg60x60x3 Auto Welded Pipe Production Line innovative designed machine Can be customized

Product Details:

Place of Origin: Hebei
Brand Name: TengTian
Certification: CE, ISO9001, BV
Model Number: HGF60

Payment & Shipping Terms:

Minimum Order Quantity: 1 Set
Price: Negotiate
Packaging Details: Export waterproof and Seaworthy packing.
Delivery Time: 60 work days
Payment Terms: L/C, T/T
Supply Ability: 50 Sets/Year
Detailed Product Description
Coil Weight: ≤5.0T Coil Thickness: 1-3mm
Coil Width: 80-240mm Inner Diameter: φ480~φ510mm
Outer Diameter: φ1000~φ1800mm Speed: Max 100m/min
Warranty: One Year Material: Low Carbon HRC

Main Parameters and Specifications:

  • Material Specifications:
Conforming to the YB189-64 standard
Material Low carbon steel and low alloy constructional steel
Mechanical properties σb≤380Mpa,σs≤275MPa
strip width 80~240mm
strip thickness 1.0~3.0mm
I.D of Coils Φ508mm
O.D of Coils φ1800mm
Coil Weight ≤3T
 

 

  • Welded Pipe Specification

 

Square tube size 19.1×19.1--50.8×50.8mm
Rectangular tube size 19.1×38.1-25.4×76.2mm
pipe thickness 1.0-3.0mm
Finish pipe length 6-12m
Cut length accuracy ±2mm
Forming speed 40-100m/min
 

 

  • Power, Water & Air Supply

 

Power Power Volume of the Line Approx.450KW
Power Source 480V/60Hz/3phases
Circulation Cooling Water Flow 20T/h~30 T/h
Pool Volume 30m3
Compressed Air Flow 5m3/min
Pressure 5~11kg/ cm2
 

 

  • workshop require:

 

6m wide, 70m long, at least 5m high from Ceiling Rails to Ground.
 

III. Each Machine Parameters and Specifications:

(1) Double cone Uncoiler

Hg60x60x3 Auto Welded Pipe Production Line innovative designed machine Can be customized 0

The uncoiler is of the structure of double expansion and cantilever mandrels. It contains two main parts: main body and the fixed base. The main body is equipped with manual system to satisfy the needs of expanding, contracting and braking of the mandrels

.

OD of coil φ1800mm
ID of coil Φ508mm
Width of strip 80-240mm
Thickness of strip 1.0-3.0mm
Weight of strip Max3.0T
Expansion Type manual
Break Pneumatic driving

 

 

(2) Automatic shear and welder

Hg60x60x3 Auto Welded Pipe Production Line innovative designed machine Can be customized 1 The shear welder is a important unit to the pipe mill line equipment, and main used to cut the no-normal strip steel head or trial, and then connecting the last strip steel trial with the next strip head so as to ensure the processing continue.
Strip width 80-240mm
Welding thickness 1.0-3.0mm
Cutting Type hydraulic
Welding Mode Automatic
Pneumatic pressure 0.5MPa
Working Cycle Max.300 seconds

 

 

 

 

  • Spiral accumulator
Hg60x60x3 Auto Welded Pipe Production Line innovative designed machine Can be customized 2
  • This machine is used between the shearing welding machine and the mainframe (forming sizing machine). Its function is to run out of the previous strip, and the next strip is prepared from The continuous production of the main machine (forming sizing machine) is ensured within a time and sufficient strip steel is stored.
  • This machine is mainly composed of feeding guide roller frame, clamp feeding device, looper body assembly, discharging device and electrical control device.
  • feeding device: mainly composed of a frame, a motor, a brake, a universal drive shaft of a reducer, a pinch roller, and a guide roller pneumatic system. It can feed the steel belt into the looper. When the feeding needs to stop, the brake It can stop the motor and the clamp feeding roller from rotating, and the electric motor's rotation speed and feeding speed can be adjusted by the electric control device.
  • Looper body assembly: It is mainly composed of motor, machine base, inner circumferential roller, center discharge roller, outer ring roller and pressure roller, etc. It can store the strip steel sent by the clip feeding device and can be from the center The discharge roller is withdrawn.
  • Discharging device: It consists of a bracket, a guide roller group, an upper and lower lead-out roller, and a speed measuring device. It can horizontally introduce the steel belt stored in the looper body into the forming unit and make the device.
Thickness 1.0-3.0mm Width 80-240mm
Advantage

Storage material more

No strike to strip steel suface

Feeding speed Max200m/min
Carry motor power AC 15 KW Accumulator motor power AC 15KW
Storage diameter 4.2 meter    
  • Forming And Sizing Machine
PART 1. Forming part
The steel strip go into the forming stand then in the forming part into a round shape.
Feature Horizontal roll up and down adjust way,worm gear adjust,and can adjust separatly
leveling roll lower shaft is active
leveling shaft fix side with compensate pad

 

Technical parameters

Horizontal stand quantity 6
Horizontal shaft diameter 65mm
Horizontal shaft material 42Crmov
forming speed 40-100m/min
motor DC90Kw
leveling stand material steel plate welding
vertical stand quantity 2
vertical shaft diameter 35mm
vertical shaft material 40Cr
Universal stand 3

 

PART 2. Weld seam guide and the squeeze roll stand,welding bead cutter

squeezing roller is to squeeze the edge of the tube which has been heated to welding temperature, by squeezing rolls giving a certain pressure to achieve welding purpose.

Welding bead cutter is used to scrap weld seam and remove external burr. It is made up of two cutters for using alternately. If one is damaged, the other one will take the place to scrap. Scrapers can be adjusted and have the quick lift function by cam. There are two supporting roller underneath knife rest, in order to bear the overdraft of scraping.and after the bead cutter with one horizontal stand for polishing.

Scrap knife 2 sets
Squeezing roll stand structure 5 roll squeeze
squeeze roll shaft diameter 50mm
squeeze roll shaft diameter 40Cr
 

 

PART 3. Water cooling unit: material:steel plate welding
 
PART 4. sizing part
 
The round pipe after sizing part into the require diameter and shape
TECHNICAL PARAMETERS
Universal stand quantity 4
Horizontal shaft diameter 65mm
Horizontal shaft material 42Crmov
motor DC 90Kw motor
leveling stand material steel plate welding
vertical shaft material 40Cr
Turkey head 2sets

 

PART 5. gear box
 
Gear box quantity 13
Gear box boday material steel plate welding
Gear material 20CrMnTi
Gear hardness HRC 58-62
Gear shaft material 40 Cr
Gear shaft hardness HRC40-45
Reducer box quantity 2

 

(5) cold Saw

 

The cold saw used to precisely cut all kinds of frame tube automatically. Concerning to using high accurate STD control system and machinery system, this unit has the good precisely dimension advantage, and the machinery transfer best advantage, so the quickly ability and accurate processing,without Burr is this unit advantage.

Square Pipe size 20x20-60x60mm
Rectangular pipe size: 20x25-40x80mm
Material Q235.
Speed Max. 100m/min
Cutting Length 6-12m
Precision ±3mm
Drive motor 15kw servo motor (yaskawa Japan)
Feeding motor 4.4kw servo motor (yaskawa Japan)
Cutting motor 11KW variable frequency motor.

 

(6) 200 Kw Hifrequency welder

Hg60x60x3 Auto Welded Pipe Production Line innovative designed machine Can be customized 3

  • Water to water cool type
  • All in one model
  • Paralleling type

Contact Details
Hebei Tengtian Welded Pipe Equipment Manufacturing Co.,Ltd.

Contact Person: Manager

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