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High Frequency Welded Pipe Mill HG60x60x3 Auto Customized

High Frequency Welded Pipe Mill HG60x60x3 Auto Customized

Product Details:
Place of Origin: Hebei
Brand Name: TengTian
Certification: CE, ISO9001, BV
Model Number: HGF60
Detail Information
Place of Origin:
Hebei
Brand Name:
TengTian
Certification:
CE, ISO9001, BV
Model Number:
HGF60
Product Name:
High Frequency Welded Pipe Mill Auto Customized HG60x60x3
Coil Thickness:
1-3mm
Coil Width:
80-240mm
Inner Diameter:
φ480~φ510mm
Outer Diameter:
φ1000~φ1800mm
Speed:
Max 100m/min
Warranty:
One Year
Material:
Low Carbon HRC
Keywords:
High Frequency Welded Pipe Mill
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Highlight:

60x60mm high frequency welded pipe mill

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3mm high frequency welded pipe mill

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customized high frequency welded tube mill

Trading Information
Minimum Order Quantity:
1 Set
Price:
$100000 to $1 million
Packaging Details:
Export waterproof and Seaworthy packing.
Delivery Time:
60 work days
Payment Terms:
L/C,T/T
Supply Ability:
50 Sets/Year
Product Description
High Frequency Welded Pipe Mill Auto Customized HG60x60x3
Product Specifications
Attribute Value
Coil Thickness 1-3mm
Coil Width 80-240mm
Inner diameter φ480~φ510mm
Outer diameter φ1000~φ1800mm
Speed max 100m/min
Warranty One year
Material Low carbon HRC
Material Specifications
  • Conforming to the YB189-64 standard
  • Material: Low carbon steel and low alloy constructional steel
  • Mechanical properties: σb≤380Mpa, σs≤275MPa
  • Strip width: 80~240mm
  • Strip thickness: 1.0~3.0mm
  • I.D of Coils: Φ508mm
  • O.D of Coils: φ1800mm
  • Coil Weight: ≤3T
Welded Pipe Specification
  • Square tube size: 19.1×19.1--50.8×50.8mm
  • Rectangular tube size: 19.1×38.1-25.4×76.2mm
  • Pipe thickness: 1.0-3.0mm
  • Finish pipe length: 6-12m
  • Cut length accuracy: ±2mm
  • Forming speed: 40-100m/min
Power, Water & Air Supply
Type Specification
Power Volume Approx.450KW
Power Source 480V/60Hz/3phases
Circulation Cooling Water Flow 20T/h~30 T/h
Pool Volume 30m3
Compressed Air Flow 5m3/min
Pressure 5~11kg/cm2
Workshop Requirements

6m wide, 70m long, at least 5m high from Ceiling Rails to Ground.

Machine Components and Specifications
1. Double Cone Uncoiler
High Frequency Welded Pipe Mill HG60x60x3 Auto Customized 0

The uncoiler is of the structure of double expansion and cantilever mandrels. It contains two main parts: main body and the fixed base. The main body is equipped with manual system to satisfy the needs of expanding, contracting and braking of the mandrels.

Specification Value
OD of coil φ1800mm
ID of coil Φ508mm
Width of strip 80-240mm
Thickness of strip 1.0-3.0mm
Weight of strip Max3.0T
Expansion Type manual
Break Pneumatic driving
2. Automatic Shear and Welder
High Frequency Welded Pipe Mill HG60x60x3 Auto Customized 1

The shear welder is an important unit to the pipe mill line equipment, and mainly used to cut the no-normal strip steel head or trial, and then connecting the last strip steel trial with the next strip head so as to ensure the processing continue.

Specification Value
Strip width 80-240mm
Welding thickness 1.0-3.0mm
Cutting Type hydraulic
Welding Mode Automatic
Pneumatic pressure 0.5MPa
Working Cycle Max.300 seconds
3. Spiral Accumulator
High Frequency Welded Pipe Mill HG60x60x3 Auto Customized 2

This machine is used between the shearing welding machine and the mainframe (forming sizing machine). Its function is to run out of the previous strip, and the next strip is prepared from the continuous production of the main machine (forming sizing machine) is ensured within a time and sufficient strip steel is stored.

This machine is mainly composed of feeding guide roller frame, clamp feeding device, looper body assembly, discharging device and electrical control device.

Specification Value
Thickness 1.0-3.0mm
Width 80-240mm
Advantage Storage material more No strike to strip steel surface
Feeding speed Max200m/min
Carry motor power AC 15 KW
Accumulator motor power AC 15KW
Storage diameter 4.2 meter
4. Forming And Sizing Machine
PART 1: Forming part

The steel strip go into the forming stand then in the forming part into a round shape.

Feature Description
Horizontal roll adjust Up and down adjust way, worm gear adjust, and can adjust separately
Leveling roll Lower shaft is active, fix side with compensate pad
Technical Parameter Value
Horizontal stand quantity 6
Horizontal shaft diameter 65mm
Horizontal shaft material 42Crmov
Forming speed 40-100m/min
Motor DC90Kw
Leveling stand material Steel plate welding
Vertical stand quantity 2
Vertical shaft diameter 35mm
Vertical shaft material 40Cr
Universal stand 3
PART 2: Weld seam guide and the squeeze roll stand, welding bead cutter

Squeezing roller is to squeeze the edge of the tube which has been heated to welding temperature, by squeezing rolls giving a certain pressure to achieve welding purpose. Welding bead cutter is used to scrap weld seam and remove external burr. It is made up of two cutters for using alternately. If one is damaged, the other one will take the place to scrap. Scrapers can be adjusted and have the quick lift function by cam. There are two supporting roller underneath knife rest, in order to bear the overdraft of scraping.and after the bead cutter with one horizontal stand for polishing.

Component Specification
Scrap knife 2 sets
Squeezing roll stand structure 5 roll squeeze
Squeeze roll shaft diameter 50mm
Squeeze roll shaft material 40Cr
PART 3: Water cooling unit

Material: steel plate welding

PART 4: Sizing part

The round pipe after sizing part into the require diameter and shape

Technical Parameter Value
Universal stand quantity 4
Horizontal shaft diameter 65mm
Horizontal shaft material 42Crmov
Motor DC 90Kw motor
Leveling stand material Steel plate welding
Vertical shaft material 40Cr
Turkey head 2sets
PART 5: Gear box
Component Specification
Gear box quantity 13
Gear box body material Steel plate welding
Gear material 20CrMnTi
Gear hardness HRC 58-62
Gear shaft material 40 Cr
Gear shaft hardness HRC40-45
Reducer box quantity 2
5. Cold Saw

The cold saw used to precisely cut all kinds of frame tube automatically. Concerning to using high accurate STD control system and machinery system, this unit has the good precisely dimension advantage, and the machinery transfer best advantage, so the quickly ability and accurate processing, without Burr is this unit advantage.

Specification Value
Square Pipe size 20x20-60x60mm
Rectangular pipe size 20x25-40x80mm
Material Q235
Speed Max. 100m/min
Cutting Length 6-12m
Precision ±3mm
Drive motor 15kw servo motor (yaskawa Japan)
Feeding motor 4.4kw servo motor (yaskawa Japan)
Cutting motor 11KW variable frequency motor
6. 200 Kw High Frequency Welder
High Frequency Welded Pipe Mill HG60x60x3 Auto Customized 3
  • Water to water cool type
  • All in one model
  • Paralleling type