Product Details:
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Product Name: | High Frequency ERW Carbon Steel Pipe Mill , 50000 - 100000 Metric Tons / Year | Certification: | CE ISO |
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Worm Gearing: | Max.80m/min | Pipe Thickness: | 4.0-10.0mm |
Max.Thickness For Square Pipe: | 0.8-3.0mm | Product Speed: | Max 50m/min |
Material: | Carbon Steel,stainless Steel,low Alloy Steel | Keywords: | ERW Carbon Steel Pipe Mill |
Highlight: | stainless tube mills,slitting line machine |
High Frequency ERW Carbon Steel Pipe Mill
carbon steel pipe welding machine
Designed for the most precise fabrication of cold or hot-rolled coil, galvanized coil, etc. The ERW PiPE MILL provide the tightest tolerance for production. Produced round, square, rectangle pipe can be used at metallurgy, construction, transportation, machinary, automobile industry and more.
This equipment is specially used for producing OD10-OD660mm, WT1.0-WT22mm, high frequency straight seam welded round pipes and corresponding square pipes (8*8mm-520*520mm) and corresponding rectangle pipes. The rolling speed can be according to suitable range of pipe diameter and wall thickness.
Technical Process
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Production Process
Scroll up → Uncoil → Flattening → End Shear & Butt Welding → Accumulator → Forming → High-frequency induction welding→ Removing external burr → Cooling → Sizing → Cutting → Checking & Collecting → Accessing Warehouse
Specifications:
1. Raw Material
1 | Mateairal applcaition | Hot or cold rolled steel strips, galvanzied steel strips |
2 | Material grade | Low-carbon steel, low alloy steel: δs≤345Mpa |
3 | ID of the steel strips | Φ508-Φ610mm |
4 | OD of the steel strips | Φ800-Φ2000mm |
5 | Coiler weight | Max.4000kg |
2. Production Range:
Round Pipe | 32- 140mm | Thickness: 1.0-5.0mm |
Square Pipe | 25*25- 110*110mm | Thickness: 1.0-4.0mm |
Rectangular Pipe | 20*30 - 90*120mm | Thickness: 1.0-4.0mm |
3. H.F. Welder: GGP300Kw Solid State High Frequency Welder
4. Line Spees: Max.70m/min
5. Tube Length: 6-12m
6. Cutting Accuracy: ±3mm
7. Electric installed capacity: appro. 500KW
8. Size of whole line: about 80X9m
The ERW pipe mill with high frequency solid welder,can product he round pipe,square pipe and
rectangular pipe in high speed,and also can product the L,T,Z shape pipe,reduce the cost of roller ensure the quality of the finish pipe.
Product Process:
material(steel coil)→uncoiler→shear and welder→horizontal(or cage) accumulator→forming mill→
HF soild welder→sizing mill→rounghly straightening(turkey head)→cut off machine→run out table
High‐frequency welded tube mill line is designed to produce round tube diameter of 25.4 – 114 mm, and wall thickness of 0.8 ‐4.0 mm. This line utilizes roll forming to process steel strip into various shapes. Using high frequency induction heating, this line is capable of producing section material of various diameters and sizes by squeezing weld seam together into closed shape. The application of advanced aperture technology, PLC automatic control system and British Eurasia Digital speed‐regulating unit ensure that the production line works reliably and operates and maintains easily.
Our Services
1.) We will send the engineer for the installation and training your workers how to operate this machine in correct way.
2.) Warranty Team
One year quality guarantee, life guarantee repair. Within quality guarantee period, except for failures caused by human error, repair parts will be provided for free. After the quality guarantee period, only charge the cost of the spare parts.
3.) We supply the pre-sell and after-sell service.
pre-sell service: workshop design, and production output design
after-sell service: installation and training, and the skilled engineer for working.
4.) We can also sent the engineer working for you serval months or 1 year. The engineer will help you to improve the output, reduce the waste and decrease the cost.
5.) We supply the pre-sell service-Design for whole project for stainless steel pipe making/ carbon steel pipe making.
6.) We will be responsible for the loading and shipping
1.What are the types of stianless steel pipe welder equipment?
Stainless steel pipe welder equipment is classified by use: Industrail stainless steel pipe making machine, Decorative stainless steel pipe making machine.
2.What are the supporting part of stainless steel equipment?1. Decoiler: According to the specifications of the pipe to buy steel strip,put the coil up material on the shelf,introduction of forming part.
2. Forming Part: Using the scroll welded pipe dies.
3. Welder: Welding.
4. Grinding Part: Weld grinding.
5. Straightening and Sizing Part: Fine-tuning pipe diameter.
6. Cutting Part: Metal hydraulic cutting or grinding wheel cutting.
7. Length fixed: Automatic defining material.
3.What are the features of FOSHAN YXH stainless steel pipe welder equipment ?
FOSHAN YXH stainless steel pipe welder equiment is sturdy and durable, high precision, full automation, easy operation, continuous production, high efficiency, less waste of materials, the rate of finished product is high, low production cost.
4.Why steel pipe leakage welding?
1. Welding torch position is too high;
2. Welding torch around is not aligned;
3. Current is too high to melt;
4. Welding current is too small is not on;
5. No argon welding fire do not focus; (Replace argon)
6. Mould and steel with water or oil, caused by welding fire is not focused.(With Nitrocellulose lacquer thinner, turpentine or toluene cleaning steel strip)
5.What are the production of stainless steel pipe welder equipment and accessories needed?
A whole set of stainless steel pipe welder equipment including, pipe making machine, welder, mould(die/roller), round pipe polishing machine/square pipe polishing machine, polishing material, steel strip, etc.
Contact Person: Mr. Yan
Fax: 86-0311-8302-5332