Payment & Shipping Terms:
|Yield Strength Of Raw Material:||σs≤340Mpa||Tensile Strength Of Raw Material:||σb≤520 Mpa|
|Thickness:||1.5-6.35mm||Max. Production Speed:||Max.55m/min|
|Rectanguler::||100*50-200*150mm||Pipe Size Range:||Φ88.9-219.1mm|
|Warranty:||One Year||Welding Type:||High Frequency Welding|
low alloy steel erw pipe machine,
low alloy steel erw pipe mill,
1.5mm erw pipe machine
HG219high-frequency pipe mill line, main using to process Electric Welding Pipe, the Pipe Diameter is Φ88.9-Φ219.1mm and the Pipe Thickness is 1.5-6.35mm of the electric welding pipe, and it is also process correspondence different shape pipe. This Pipe mill Line has been achieved auto processing basic so as to save on a lot of workers, and it has imitated design to the Japan’s Pipe Mill Line what is Changchun/China manufacture imported from Japan. Regards to accurate made for this Pipe Mill Line, it is not only the best quality to 168 type High-frequency Pipe Mill Line, but also it’s figure.
II. The basic processing terms
It must be require abide by YB189-64 standard.
(2)low carbon steel, low alloy steel;δb≤520Mpa； δs≤340Mpa
(3) Trip coil
Inner diameter Φ500-Φ600mm
Out diameter Φ1000-Φ2000mm
Coil weight ≤12000Kg
(4)The machinery & electronics:about 1000KW.
(5)Pressure air capability:6m³/m,0.4-0.6Mpa
(6)Work shop and electric power:
It must be higher than 6M to work shop of the assembling the high-frequency pipe mill line i.e. the distance is from ground to the sky transfer machine, the workshop span is 18 M, length 120 M, collocate tow sets Sky-transfer-machine including 15 ton and 10ton.
III. Working Process:
strip steel to coil→uncoiler →end straightener→flattener→shear welder→storage material unit →formed,welding,cooling,accurate pipe Dia. size →accurate pipe length size,cutting→inspection →package .
IV．Processing capability of the equipment:
Max. Production Speed: Max.55m/min
V. The main parameters of pipe mill line unit:
Coil car is main including hydraulic cylinder, electric motor, reduce speed river frame unit, the frame of uping coil machine unit level moveing, uping coiling machine move by electric reduce speed motor or reduce gear unit, the uping coil machine unit up by hydraulic cylinder, the hydraulic oil pressure is 7 Mpa, and the rote of the hydraulic cylinder is 400 mm, and hydraulic cylinder’s moving should be controlled by electricity route key.
The uncoiler is of the structure of single mandrel. It contains two main parts: main body and the fixed base. The main body is equipped with pneumatic system to satisfy the needs of expanding, contracting and braking of the mandrels.
|OD of coil||Φ1000-2000mm|
|ID of coil||Φ500-600mm|
|Width of strip||270-700mm|
|Thickness of strip||1.5-6.35mm|
|Weight of strip||Max12T|
|Expansion Type||hydraulic expand|
This unit is main used to lead the new coil steel head feed into the flattener unit after uncoiler unit bring the coil into the working place.
Electric motor power:3KW
Reduce speed :BW17-2
This unit is main used to flatten the head and trail of the strip steel and prepare for the next step cutting and shear welding so as to ensure the strip steel opposed flate and straight in the shear welding.
Flattener level and pressing capability:
The style of the adjust velocity:No grade of the adjust velocity
The structure style:Pressing & carry,Five roll flattener unit
Up & down style:Hydraulic system
Width of the flattener:270-700mm
Flattener thickness :1.5-6.35mm
Hydraulic cylinder working pressure:7Mpa
Electric motor power:15KW
Butt Shear & Welder
The shear welder is a important unit to the pipe mill line equipment, and main used to cut the no-normal strip steel head or trial, and then connecting the last strip steel trial with the next strip head so as to ensure the processing continue.
The hydraulic oil pressure of working:7Mpa
Hydraulic cylinder working pressure for cutting:14Mpa
Horizontal Spiral Accumulator 6M
This unit is main include in press& carry material device, accumulator assemble, carry off material unit, electric control unit.
It is main include frame, electric motor, brake unit, circling direction transfer power axle of the reduce velocity, press & carry roll, pressure air system of guide roll, inspected velocity unit; it can supply the strip steel to accumulator and the mean times it will transfer the carry velocity information to electric control system, when we demand stop carry the material to this unit, it will stop roll to the electric motor and press& carry material roll by the break, and also could adjust the velocity to carry electric motor and the unit carry material velocity.
Include the electric motor, frame , inner circle roll, out circle roll and pressure roll. It can be used to storage the strip steel material from press& carry unit and it could be draw from the center send-off material roll.
Include frame, guide direction rolls, guide out roll of high or lower place. It can carry the strip steel to shape system and send the carry out material velocity information to electric control device.
Steel coil thickness:1.5-6.35mm
The outer diameter:8000mm
Carry material going velocity:Vmax=100m/min
Directly electric motor power of the press & carry: motor 45KW
the electric motor of the accumulator frame : motor 75KW
Forming & Sizing
The forming & sizing unit is the vital equipment to the pipe mill line. This unit abide by the roll frame theory. It could continue process some specification steel tube by no-contact welding, that is carrying some strip steel to this unit and let it passing the frame roll to frame tube raw, and then take the electric fluid together on the tube welding surface so as to treat the tube temperature higher to suit welding by the pressing roll welding, and then after cooling, forming sizing and flattener to product what is your demand tube.
|Forming Pipe OD.||
|Forming Pipe Wall Thickness||1.5-6.35mm|
|Number. of forming stands, horizontal||7|
|Number. of forming stands, vertical||9|
|Guide Roll Stand||1|
|Squeeze Roll Stand||1|
|Grinding Roll Stand||1|
|Bur Scraping Cutter||2 Sets|
|No. of sizing stands, horizontal||5|
|Number. of sizing stands, vertical||5|
|Turks Head||4sets with single head|
|Shaft dia. and material of horizontal roll stand||Φ120mm, Material 40Cr|
|Shaft dia. and Material of vertical roll stand||Φ70Material 40Cr|
|Main AC Motor||
Cold cutting saw is an emerging online cutting technology in the welded pipe industry. The main feature is that it adopts the principle of cold milling. After cutting, the pipe end is flat and free of burrs. There is no need for secondary cutting for applications with high processing requirements. In addition, due to the adopted servo follow-up fixed-length tracking technology, the cutting length accuracy is higher than that of ordinary computer flying saws. In the production process, dust and noise pollution are significantly reduced.
The whole system adopts Siemens full digital motion control system Simotion and Profinet network combination, servo motor all through the network control, through 10 "touch screen input system parameters, system operating parameters are clear and accurate, and real-time record system alarm information. The base steel plate of the saw is welded and processed after tempering. The moving parts are all driven by linear linear guide rail and ball screw. It has its own lubrication system. The whole flying saw machine is stable and reliable, and the electric control system is advanced.
Unit forming method: bottom line forming/center forming
Maximum linear speed: 55 m/min.
Cutting length range: 4 ~ 12meters
Cutting length accuracy: ±1.5mm (Line speed fluctuation does not exceed 2%)
Main controller: Siemens Simotion D435-2
Control network: ProfiNet
Expansion I/O: ET-200SP
600KW High Frequency Welder
Nominal power: 600kW
The automatic steel pipe packing and palletizing machine
The automatic steel pipe packing and palletizing machine is used to automatically complete the collection and stacking of welded pipe at the end of the welding pipe production line, to run smoothly automatically, to reduce the labor intensity, to improve the automation degree of the production line, and to effectively improve the production efficiency. At the same time, it can reduce the impact noise, remove the bumping injury, improve the product quality, reduce the production cost, and eliminate the hidden danger of safety.
Hardness of roller: HRC58-62
Deepness of quench hardening:≥ 10mm
Roughness of surface: Ra≤0.8um
Contact Person: Mr.Yan