Brief: Curious about how this performs in practice? Join us for a hands-on look at the LW1000-12mm Water Down HRC Steel Pipe Production Line in operation. This video showcases the high-speed 20m/min cold roll forming and high-frequency welding process, demonstrating how it efficiently produces square and rectangular pipes from hot-rolled steel with precision and stability.
Related Product Features:
Achieves high-speed production with a forming speed of 20-30 meters per minute for efficient output.
Utilizes cold roll forming by rollers and high-frequency welding for precise and durable pipe construction.
Features multipoint bending roll technology for square/rectangle pipes and FFX forming for round pipes before closing.
Designed for high precision and stability, ensuring consistent quality in pipe dimensions and welds.
Reduces roll costs by over 90% as rolls can be used without replacement across production runs.
Lowers energy consumption by over 30% through optimized material deformation during the forming process.
Saves strip width by 2.3-2.5%, minimizing material waste and improving cost-efficiency.
Includes a comprehensive control system with individual workstations for uncoiling, leveling, welding, and more, all with emergency stop functionality.
FAQs:
What types of steel can this production line process?
The LW1000-12mm production line is designed to process HRC (Hot Rolled Coil), CRC (Cold Rolled Coil), and galvanized steel, using carbon steel as the primary pipe material with a thickness range of 5.0 to 12.0mm.
How does this machine achieve cost savings in production?
It significantly reduces operational costs by allowing rolls to be used without replacement, cutting roll costs by over 90%, and it saves energy by over 30% through optimized deformation. Additionally, it minimizes material waste by saving 2.3-2.5% in strip width.
What is the maximum production speed and what welding method is used?
The production line operates at a high speed of 20-30 meters per minute, employing high-frequency welding for strong, reliable seams in the steel pipes, ensuring efficient and consistent output.
Can the machine be customized for specific production needs?
Yes, the machine design can be customized as per customer requirements, allowing adjustments in forming, welding, and other processes to meet specific pipe specifications and production goals.